Lean Manufacturing Systems

Built for Your Line.

Not Off a Shelf.

Custom Modular Flow Racks Workstations Material Carts Racking Shelving Display Boards

IPS designs and installs modular lean manufacturing systems for production facilities across North America — engineered around your line, delivered turnkey.

Trusted By
Honda
Toyota
General Motors
Ford
Magna
Bombardier

the problem

The Wrong System Costs You With Every Unit

Every extra second spent moving materials is time your competitors can use against you. When your line-side system breaks or needs a change, costs ripple downstream — to your schedule, your budget, and your customers.

In lean manufacturing, your facility is only as efficient as its weakest system. Line-side material handling is where most facilities leave the most time on the table.

Wasted Motion

Operators searching, reaching, and moving beyond arm's reach on every cycle.

Rigid Systems

Welded steel and fixed racks that can't adapt when your line changes.

Poor Line-Side Flow

Parts staged incorrectly, creating bottlenecks and increasing WIP.

We can help

Modular Lean Manufacturing Systems Built Around Your Line

IPS uses AluPro and Ecoflex modular framing systems to design and install flow racks, material handling carts, and workstations built specifically for lean production environments.

Unlike standard aluminum T-slot extrusions or welded steel, our systems are purpose-built for reconfigurability. When your line changes, your systems change with it.

We work with facilities of all sizes across North America and we stand behind every system we build.

Custom Solutions

Engineered around your specific line, not adapted from a catalog.

In-House Design

Our team handles every stage from concept to installation.

Built on AluPro and Ecoflex

Purpose-built modular framing for lean production environments.

Turnkey Systems or DIY

We install it, or supply components for your team to build.

Our Process

A System Built Around Your Line, Not the Other Way Around

Getting the right lean manufacturing system for your facility shouldn’t be complicated. We learn your line, design around it, and handle everything through to installation — so you’re not managing a project, you’re watching it get built.

Whether you want us to collaborate with your engineering team or hand it off entirely, we work the way you work.

IPS Material Handling: Your Facility at Full Potential

Applications

Built for Every Part of Your Production Line

Our lean manufacturing systems support every stage of your production environment — from line-side delivery and kitting to WIP storage and ergonomic workstations.

Our modular systems enhance kaizen, 5S, and continuous improvement initiatives across automotive, electronics, aerospace, and furniture production environments.

Gravity Flow Racks

Deliver the right parts in front of operators. No hunting, no overreach, no wasted steps.

Material Handling Carts

Get materials to the line without dangerous forklifts. Safer delivery and less floor traffic.

Assembly Workstations

Everything an operator needs, within arm's reach. Ergonomic workstations that cut wasted motion.

Racking and Shelving

Storage built around your parts, not generic bins. Custom configurations for irregular components.

Not all modular framing systems are built the same. See how AluPro and Ecoflex stack up against the alternatives.

COMPONENTS

Build Your Own Modular System in House

Prefer to design and build your own flow racks, workstations and lean manufacturing system? IPS can help with that, too.

Explore our comprehensive catalog of modular components:

Frames
Connectors
Roller Tracks
Accessories
Casters

ABOUT IPS

Based in Ontario. Built for North America.

Founded in 2008, IPS Material Handling has spent nearly two decades designing and installing custom lean manufacturing systems — from single workstation kaizen projects to full facility line-side overhauls.

We use AluPro and Ecoflex modular framing because it’s purpose-built for reconfigurability and continuous improvement. We’ve worked with some of the world’s best manufacturers. Let’s add your facility to the list.

Let's Talk

Ready to Stop Losing Time on Every Unit?

IPS will design and install the lean manufacturing system your facility needs — built around your line, not off a shelf. We typically respond within one business day.

We typically respond within one business day. Your information is never shared.

Swipe to compare →

Ecoflex system
Ecoflex
AluPro system
AluPro
✓ Best for Lean
T-Slot Aluminum Extrusion
T-Slot Aluminum
Extrusion
Welded Steel
Welded
Steel
Designed for Light-duty lean systems Lean production & material handling Structural automation Permanent structures
Lean environment fit Good Purpose-built Often overbuilt Overkill / rigid
Strength-to-weight Moderate Very High High Low (heavy)
Reconfigures Easy Quick Slower Difficult / permanent
Installation Medium Easy & fast Tedious hardware Requires welding
Finish & aesthetics Industrial Clean / Modern Industrial Rough unless finished
Corrosion resistance Coated exterior only Excellent Excellent Needs coating
Installed cost $ $ $$$ $$

Not Convinced?
We'll Send You a Free Sample Kit

Fill out the form below, and an IPS representative will be in touch shortly to confirm your submission.

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Note: Sample kits are available to verified manufacturing professionals in Canada and USA. Please submit your business email and company information when requesting a kit. IPS reserves the right to decline requests that do not meet eligibility requirements.

For any further inquiries or information, feel free to contact us.