BMW Group

Efficiency drives success in manufacturing, and custom material handling solutions are the key to transforming workflows. By integrating innovative tools like gravity flow racks, modular carts, and ergonomic workstations, facilities can improve productivity, reduce waste, and achieve lean manufacturing goals. Here’s how these solutions can revolutionize your operations:

1. Tailored to Your Workflow

Custom solutions like IPS’s gravity flow racks ensure materials are positioned for optimal operator access, reducing unnecessary movement and boosting productivity. These racks use gravity-fed mechanisms to enable first-in-first-out (FIFO) processes, a critical element of lean manufacturing. Learn more about how gravity flow racks minimize waste and improve efficiency from UNEX’s overview of lean storage systems

 

2. Supporting Lean Manufacturing Principles

Lean manufacturing eliminates waste through continuous improvement. IPS’s material handling carts streamline the movement of tools and materials between production stations, making it easier to implement just-in-time (JIT) principles. For deeper insights into lean material handling and transport, check out FlexMation’s guide on lean tools

 

3. Minimizing Downtime

Downtime costs facilities time and money. Custom workstations from IPS eliminate wasted movements and improve ergonomics, allowing operators to work efficiently and comfortably. A well-designed workstation supports 5S principles (sort, set, shine, standardize, sustain) to maintain consistency. Learn about workstation design best practices from Lean Enterprise Institute’s article on workstation optimization

 

4. Scalable and Adaptable Solutions

Manufacturing facilities need scalable systems to grow with their operations. IPS’s modular shelving and racks offer a versatile storage solution that supports lean principles by maximizing space and reducing clutter. Discover strategies for scalable storage solutions from The Manufacturing Institute

 

5. Enhancing Workplace Safety

Safety is integral to efficiency. IPS’s ergonomic workstations and mobile carts are designed to reduce strain and promote safer material handling. For more on improving workplace safety, see OSHA’s ergonomic guidelines for manufacturing

 


Work Smarter with IPS Material Handling

At IPS Material Handling, we design solutions tailored to your facility’s unique needs, including gravity flow racks, custom workstations, and modular shelving.

Ready to optimize your operations? Contact us today to discover how we can help your manufacturing facility thrive with lean, efficient material handling systems.